Comarch for Industry 4.0 in Factories
- ERP integration
- Tracking ability
- Task management
- Manufacturing execution systems
- Predictive maintenance
- Retrofitting
Thanks to the possibility of integration with any ERP on the market, Comarch’s solution enables control and management of the whole production process including supply chain, production, distribution, back office
By adding detectable tags to manufactured items, the Comarch system can track items and register the order, time and condition of completed production stages. Data thus collected help with final quality checks, ensuring adherence to required lead times between stages. Additionally, Comarch’s solution permanently eliminates the problem of lost inventory.
When assembly lines are equipped with dedicated screens, employees are led through the manufacturing process and informed about the appropriate task order. With such instructions, they do not omit any steps or confuse elements. The system is not only the data gatherer but also the knowledge distributer, which is especially important in onboarding new employees.
Through incorporation with MES (manufacturing execution systems), the Comarch solution provides real-time data and feedback across the whole production cycle to prevent bottlenecks and wastage while maximizing uptime. It is crucial to provide flawless manufacturing processes based on up to date production performance analysis. That means no more “just in case” products or sudden shortages.
Thanks to temperature, vibration and sound sensors fitted to machines, the Comarch system allows possible production hitches to be detected before they happen. Sensors warn of unexpected malfunctions during the overall process. With PdM (predictive maintenance), which provides real-time information about the condition of equipment, it is easier to arrange maintenance work according to necessity.
Comarch solutions are designed with particular emphasis on existing plant. Retrofitting eliminates the need to purchase new equipment, enabling legacy system upgrades at a lower cost. Sensors with connectivity modules can even be added to the old machinery to give it the same functionality as a new device but generating less capital expense.
ERP integration
Thanks to the possibility of integration with any ERP on the market, Comarch’s solution enables control and management of the whole production process including supply chain, production, distribution, back office
Tracking ability
By adding detectable tags to manufactured items, the Comarch system can track items and register the order, time and condition of completed production stages. Data thus collected help with final quality checks, ensuring adherence to required lead times between stages. Additionally, Comarch’s solution permanently eliminates the problem of lost inventory.
Task management
When assembly lines are equipped with dedicated screens, employees are led through the manufacturing process and informed about the appropriate task order. With such instructions, they do not omit any steps or confuse elements. The system is not only the data gatherer but also the knowledge distributer, which is especially important in onboarding new employees.
Manufacturing execution systems
Through incorporation with MES (manufacturing execution systems), the Comarch solution provides real-time data and feedback across the whole production cycle to prevent bottlenecks and wastage while maximizing uptime. It is crucial to provide flawless manufacturing processes based on up to date production performance analysis. That means no more “just in case” products or sudden shortages.
Predictive maintenance
Thanks to temperature, vibration and sound sensors fitted to machines, the Comarch system allows possible production hitches to be detected before they happen. Sensors warn of unexpected malfunctions during the overall process. With PdM (predictive maintenance), which provides real-time information about the condition of equipment, it is easier to arrange maintenance work according to necessity.
Retrofitting
Comarch solutions are designed with particular emphasis on existing plant. Retrofitting eliminates the need to purchase new equipment, enabling legacy system upgrades at a lower cost. Sensors with connectivity modules can even be added to the old machinery to give it the same functionality as a new device but generating less capital expense.
